Formwork magnets are one of the most integral and valuable accessories in any precast concrete system. Made of high-performance permanent NdFeB magnetics, top-of-the-line magnets are the epitome of excellence. This precast concrete magnet comes with spring screw connection fittings to ensure easy use. Its button and housing components are made of 201 or 304 stainless steel for resilience and longevity. Perfecting the art of stencil magnets is here at Honsen Magnetics. Read on for comprehensive insights into its application, maintenance, and transformative impact on the precast concrete industry.
Inside Honsen Magnetics, a dedicated team of in-house engineers designed these cutting-edge magnet configurations. Prefabricated concrete magnets possess amazing magnetic field strength and attractive force, more than 200 times their own weight. The interaction between the magnetically permeable materials coordinates changes the alignment of the field lines within each magnet.
When starting to produce formwork magnets, we had no intention of limiting ourselves. At Honsen Magnetics, a team of in-house magnetic experts are responsible for fabricating these complex magnet configurations. Prefabricated concrete magnets possess amazing magnetic field strength and attractive force, more than 200 times their own weight. The interaction of the magnetically permeable materials results in a reconfiguration of the field lines for each of the different magnets.
During use, the precast concrete magnet is firmly adhered to the steel mold platform by its base. This magnet platform fusion forms a comprehensive magnetic circuit closure system that exhibits extremely strong holding forces. Stencil magnets remain stable and will not move, slide, or shift, increasing safety and user-friendliness.
The template magnet consists of a switchable NdFeB template magnet unit, a housing containing the magnet block, and fixing screws. Through the combination of neodymium magnets and steel plates, a powerful magnetic circuit is formed to generate strong attraction. This force acts to hold the wood or steel formwork in place. The control buttons are located on top of the precast concrete magnets. When the button is pressed, the magnet engages its magnetic circuit, holding the template firmly to the steel plate. Instead, the deactivation button facilitates easy repositioning of the magnet. There are two universally threaded holes on the top of the template magnet, designed to accommodate different adapters. Our products can be customized according to your specific requirements, thus providing a diverse use experience.
At the apex of the shuttering magnets, there exists a toggle switch. In an operational state, by pressing this button, the magnet box securely affixes the shuttering onto the platform. Engaging the lever to lift the button places the magnet box in a closed state, rendering it movable.
- The adhesive strength of the magnet box relies on the platform's thickness and smoothness. Thicker and smoother surfaces yield superior results. Additionally, the lateral shear force hinges on both the magnet box's adhesion and the friction coefficient of the contact area.
- On either side of the magnet box, two screws are present, allowing for connection with various adapters. This feature facilitates the attachment of diverse formworks, including steel angles, steel channels, and more.
- Honsen Magnetics' shuttering magnet is constructed using permanent neodymium magnets. In principle, if the maximum operating temperature remains below 80°C and the magnet sustains no damage or corrosion, the adhesive force will endure indefinitely.
- Simple installation and easy operation.
- Flexibility to select desired fixed positions, minimizing installation duration.
- Economical, with a swift payback period.
- Extended lifespan, making it reusable.
- Adhesive force spanning from 450 KGS to 3100 KGS.
- No need for welding; the magnet's magnetic force secures the template in place.
- Remarkable versatility, as a single prefabricated formwork magnet can suit diverse concrete formworks.
Why should you use Shuttering Magnets?
Shuttering Magnets for Formwork have revolutionized the precast concrete industry, leading to remarkable advancements! Take a look at the following advantages of utilizing them. While we've listed the reasons why, it's safe to say that the benefits of closing a magnet are nearly limitless.
- Unrivaled convenience and 70% faster than traditional methods.
- Protect your die tables from wear and tear caused by drilling. No welding is required, ensuring extended die table life.
- Significantly reduce labor costs. Shutter magnets allow for a quick payback cycle.
- Versatility, and adaptability to different types of formwork (plastic, steel, wood).
- Magnets offer endless application possibilities and can be customized to meet your specific needs.
- Eliminate the need for various product-centric tools. The magnets are strong enough to raise the height of the board and secure it to the steel workbench.
- Designed for stable use in concrete plants, providing fixed side contact.
- A cost-effective solution for building components.
- User-friendly, easy to disassemble and assemble.
- Facilitates the reusability of formwork molds, resulting in long-term cost savings.
- Suitable for various manufacturing scenarios, from single products to mass-produced concrete products on steel tables.
- Significantly reduces formwork installation time.
- Template magnets can be customized to meet diverse needs.
- Extremely easy to operate with precise positioning of the magnets.
- Excellent versatility; compatible with wood and steel formwork.
- With strong bonding ability, it can withstand loads from 450 kg to 3100 kg.
- Protect formwork tables without surface drilling, welding or bolting.
- The surface remains intact, extending its lifespan.
- A single magnet serves multiple purposes.
- The built-in threaded holes can be adjusted to fit the formwork.
- Improve the yield and quality of precast concrete walls.
With a history of more than ten years, Honsen Magnetics has redefined the paradigm of permanent magnets, magnetic components, and magnetic product production and distribution. Our skilled team has years of experience overseeing a comprehensive production ecosystem covering machining, assembly, welding, and injection molding. This strong infrastructure enables us to offer diversified products and gain recognition in European and American markets. Our dedication to uncompromising quality and affordable prices has made us a trusted partner, cultivating lasting connections and a sizable client base. At Honsen Magnetics, we don't just shape magnets; we shape magnets. We are shaping the industry and fostering innovation, one magnetic solution at a time.
- More than 10 years experience in permanent magnetic products industry
- Over 5000m2 factory is equipped with 200 advanced Machines
- Have a complete production line from machining, assembling, welding, injection molding
- Have a strong R&D team can provide perfect OEM&ODM service
- Skilled workers & continuous improvement
- We only export qualified products to customers -
- Fast shipping & worldwide delivery
- Serve ONE-STOP-SOLUTION ensure efficient & cost-effective purchasing
- 24-hour online service with first-time response
In our company, our mission is to provide our customers with forward-looking support and innovative, competitive products, ultimately strengthening our market position. With an unwavering commitment to technological innovation, we strive to achieve growth and expand into new markets through unique breakthroughs in permanent magnets and components. Under the direction of our Chief Engineer, our experienced R&D department leverages in-house expertise, maintains strong customer relationships, and anticipates market trends. Independent teams oversee global projects to ensure that research continues to progress.
Quality management is deeply rooted in our corporate culture. We regard quality as the essence and guiding force of the enterprise. Our commitment is unwavering - we seamlessly integrate our quality management system into our operations. This ensures that our products always meet and exceed customer expectations, underscoring our uncompromising commitment to quality.
Honsen Magnetics is synonymous with excellence, rooted in prioritizing customer satisfaction and safety. Our commitment to the holistic development of our people complements this philosophy. By nurturing the journey of each employee, we lay the foundation for continuous, long-term business growth.
